A MICRO-LINE FOR SHORT PRODUCTION CHAIN AND DIRECT DISTRIBUTION IN DAIRY MARKETS.
COMBISTEAM FB80 GV- A100

A micro-line for short production chain and direct distribution in dairy markets.

  • A system offer: with eco-designed sleeves for recycling HDPE/PET pots and bottles
  • An all-in-one modular equipment with optimized footprint and integrated steam generator
  • An integrated steam generator with its water treatment to optimize energy consumption
  • A multi-format design, fully configurable with HMI to ensure changes in less than 10 minutes

Features

A large capacity reel unwind unit ensures the autonomy of the line and the continuity of the production
The eco-design of packaging for local market distribution.

An equipment that aligns with the eco-design of the products

A compact all-stainless steel monobloc structure integrating: dryer, application head, shrink tunnel, electrical cabinets integrated into the frame, and a steam generator. The modular design enables the handling of a wide range of products, from jars to bottles, in PET and HDPE, with multiple capacities and shapes.

A shrink tunnel with reduced energy consumption
The modular machine serving multi-formats.

Ease of implementation for various shapes.

Designed with modularity in mind, this machine accommodates various product formats. Tooling is designed for easy, tool-free, and adjustment-free interchangeability. Operators have complete autonomy and can change formats within minutes, assisted by a central HMI and tutorials accessible via QR codes.

Steam shrink tunnel with controlled consumption.
Recyclability of energy streams and minimalist consumption.

Steam shrink tunnel with controlled consumption.

The steam shrink tunnel, with its unique and innovative design, ensures optimized energy consumption through the combination of three key elements: a lift system, a range of steam diffusers, and an expansion chamber tailored to each product, all managed centrally from the 12-inch HMI.

An automatic ejection module ensures product conformity at high speeds
Integrated electric steam generator.

Minimizing carbon footprint.

Integration of the steam module along with its water treatment system:

  • Optimizing energy flows (condensate recycling)
  • Format-specific settings (energy reduction)
  • Maximum consumption < 60% compared to existing market standards

Options

A multi-reel unwind unit with automatic junction function
A guaranteed and consistent level of quality

Multi-controls to ensure product quality.

A module of inline control, integrated into the monobloc structure before the shrink chamber, provides a reliable and effective solution with its multi-controls. Flexible, it adapts to the various shapes and materials of your packaging.

A camera vision module to detect, orient and align the bottles or containers
Master your format changeover times with the tool carriage.

Tool carriage for your various formats.

An ergonomic tool carriage, lightweight and easy to move, specially designed to store your tools and keep them readily available next to the equipment. It reduces downtime during format changes. Tools are protected when not in use and during transportation.

A drying module at the end of the shrink tunnel to eliminate traces of moisture
When traceability and unit marking are required by the markets.

Marking and serialization module as an external component to the equipment.

The marking is positioned in the warehouse, as an external module to the equipment for easy and quick access. It allows for various forms of marking or coding to meet traceability and serialization needs: printing of DLC (Date of Last Consumption), barcode, batch number, and various product information. Several printing technologies are available: inkjet, laser, etc., adapting to the line speeds of the markets.

Specifications

* Non contractual information
Combisteam LDPET® FB500 -AI200 machine

Machine

Conveyor height 980 +/- 50 mm
Speed 500 bpm
Cutting diameter 100 mm
Steam consumption 200 Kg/h
Steam pressure 6 - 8 bars
Electrical consumption 12 kW
Machine length 6400 mm
PET Bottles Shapes for the Food and Beverage Market

Packaging

Materials PET
Shapes Cylindriqcal, square, complex shapes...
Products diameter 45 - 70 mm
Products height 185 - 210 mm
Sizes 20 ml - 1 l
Application of the full-body Shrink Sleeve label and its shrinking on a PET Bottle

Sleeves

Applications Full body, partial sleeve
Type of films TPEG, PET
Films thickness 50 - 65 microns

MARKETS & PACKAGING

Packaging shape of butter 250 to 500g
Butter 250 to 500g
Butter & Cheese
(250 g - 500 g)
PE, PP
Packaging shape of drinking yogurt 700ml to 1,5L
drinking yogurt 700ml to 1,5L
Drinkable yogurts
(700 ml - 1,5 L)
Packaging shape of functional yogurt 10 to 20cl
functional yogurt 10 to 20cl
Functional yogurts
(10 cl - 20 cl)
HDPE, PET
Packaging shape of plant milk  7000ml to 1,5L
plant milk  7000ml to 1,5L
Milk substitutes
(700 ml - 1,5 L)
Plastics, PET
Packaging shape of plain milk  70cl to 1,5L
nature milk  70cl to 1,5L
Natural Milk
(70 cl - 1,5 L)
HDPE, PET
Packaging shape of Yogurt & Dessert  jar 150g to 500g
Yogurt jar 150g to 500g
Yogurts & Desserts
(150 g - 500 g)
PE, PET
Packaging shape of butter 250 to 500g
Butter 250 to 500g
Butter & Cheese
(250 g - 500 g)
PE, PP
Packaging shape of drinking yogurt 700ml to 1,5L
drinking yogurt 700ml to 1,5L
Drinkable yogurts
(700 ml - 1,5 L)
Packaging shape of functional yogurt 10 to 20cl
functional yogurt 10 to 20cl
Functional yogurts
(10 cl - 20 cl)
HDPE, PET
Packaging shape of plant milk  7000ml to 1,5L
plant milk  7000ml to 1,5L
Milk substitutes
(700 ml - 1,5 L)
Plastics, PET
Packaging shape of plain milk  70cl to 1,5L
nature milk  70cl to 1,5L
Natural Milk
(70 cl - 1,5 L)
HDPE, PET
Packaging shape of Yogurt & Dessert  jar 150g to 500g
Yogurt jar 150g to 500g
Yogurts & Desserts
(150 g - 500 g)
PE, PET